Knifemaking: on hitting your mark, and The Crack Shot

“Each arrow leaves a memory in your heart, and it is the sum of those memories that will make you shoot better and better.”

Paulo Coelho- The Archer

A few years ago I went to go see a modern dance piece with my girlfriend. It was called “Tensegrity” and was based on the idea of tension in cells: wherein the structure of the cell is maintained through continuous tension in some of it’s supports and continuous compression in others. When any one of those tensions or compressions are interrupted the cell falls apart, or at least that’s my understanding of it. This idea has been around since the 1960’s, and is a portmanteau of “tensile” and “integrity”. These days the idea is used a lot in contemporary architecture and to make coffee tables and other furniture. There are loads of these tensegrity tables and sculptures on Pinterest, but the first I had ever heard of this was at that performance.

The choreographer of this piece is a good friend of of ours and after the performance we went to get a drink with him. I’ve always admired how prolific he is, constantly moving from piece to piece, work to work, and the way each performance had it’s own voice and character. I was a bit stuck at the time and was curious how this man could take shot after shot and always hit his target. So I asked him.

He told me that whatever you do, you have to do a lot of it, and sometimes badly. Everything is connected, he told me, and each piece builds off what you have done before and is fed by your collective experience. Always keep going, and always be thinking of what’s next. At least I think that’s what he said; a fairly liberal number of martinis and fireball shots were consumed and things started to get a little fuzzy…

Over the years I’ve thought about that night, and how seemingly incongruous disciplines fit together to propel a skill or craft forward. You hear about football players taking ballet but I met an orthopedic surgeon who was an ace pickle maker, and one of my favorite knifemakers is an avid botanist. So when you find choreographers exploring contemporary cell biology or bowhunters dabbling in Vipisanna meditation, you will probably find that they are drawing connections that are deepening and balancing something. Whenever I talk to people who are really good at what they do, I find there is an ocean of eclectic and varied experiences just beneath the veneer of whatever it is they practice that adds something special to their work. The sum of our experiences can always help us hit our mark.

The Crack Shot is a nod to this idea that the sum of our experiences can always help us hit our mark. It was built for a hunter and a woodsman. “Crack Shot” is an homage to his grandfather, the original Crack Shot, who taught him about being with nature, shooting, and how to hit your mark. It is the intention of this knife, with it’s blend of handmade and reclaimed material, to help it’s recipient remember the man who helped him be where he is today.

A quick sketch
Roughing out the profile
Grinding in the bevels and swedges. Since this is thick stock, the swedge will make a finer point for piercing.
Removing the machine grinds by hand. This will make polishing easier after heat treatment.
Almost there…
Post-quench cooling.
After tempering- note the faint straw colors. This has drawn much of the stress out of the blade that built up during quench, making it much more durable.
Hand sanding….
…to a nice satin.
Etching in the namesake.
The client wanted something masculine and woodsy. I find there are few things more timeless that flannel and denim.
Alternating layers, so each piece should form a grain and be able to speak more articulately.
Prepped.
Each layer of clothes is smothered in fiberglass resin.
Now to smach everything together.
This is the raw material. All the layer have been permeated with resin, making everything a solid block.
Cutting out the bolsters.
Drill rivet holes.
A rough mockup so I know how everything fits together.
This gets sanded before glue up. I won’t be able to get to this part after everything is glued and riveted together.
All sanded up.
A piece of block walnut. I was doing tree work at an artist’s house in Charlotte Court House, Virginia. He had loads of this stuff. It was milled by his neighbor, a retired parishioner who started an abbey in South Korea in the late 1990’s to help North Korean defectors acclimate to a free country. It is very beautiful wood.
Bookmatched.
A fiberglass PCB blank for a network chassis full of hardware that runs your internet. This was rescued from a dumpster.
All laid out and everything fits together.
Two-ton epoxy resin.
Clamped.
Now for shaping.
The Crack Shot.

The Crack Shot is made of high carbon steel, which means it will take a keen edge, hold it a good while, and will be easy to sharpen. It will stain and patina and tell the stories of the places you’ve been- this natural and characteristic of the steel. Your knife is made to be used so don’t be shy about getting it dirty. Be sure to keep your knife clean and oiled when not in use. Should you find any unpleasant surface oxidization you can remove it easily with a lightly oiled bit of 0000 steel wool, or a coarse rag with a bit vinegar on it.

Some further reading on cellular tensegrity referenced in the text body above:

Constructing Tensegrity Structures From One-Bar Elementary Cells

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