Knifemaking: all the little pieces, and the Mood Ring

A few days after Christmas in 2018 I got a call from a buddy of mine. He was a producer for a company that put together wedding bands and he had to get a group together for a New Years Eve party. He really needed a trombone player for the horn section and gave me a call because I am a trombone player and he knew I probably didn’t have a gig. The problem was I had just had a bit of orthopedic surgery and wasn’t sure I was up for it. He then told me what it paid and said all I needed to be able to do was get a horn up to my face. I told him I was down like a clown, Charlie Brown.

Just doing that gig put me on a list of musicians and I started getting calls. Over the years I’ve been up and down the mid-Atlantic playing in horn sections of wedding bands at country clubs, theatres, mansions, and sometimes out in fields. These are good gigs because the job is to help people have a good time on what is probably one of the happiest days of their lives. With open bars, this is usually not hard at all. Sometimes the receptions are super simple. Others are more involved with lots of moving parts, including musical cues, choreography, and spectacle. One couple at a vineyard wedding were huge anime fans and our producer orchestrated an arrangement of the theme from ‘Cowboy Bebop.’ I played at a Persian wedding were the mother of the groom performed something they called ‘The Knife Dance’, which (as one may assume) involves dancing with the knife that cuts the cake, and passing it through all the women in the family while everyone tosses money at them. The knife finally ends up in the hands of the bride, who cuts the cake.

The band is just a small piece of all this but from the stage you can see all the little pieces of things coming together- the cooks working out of sight, the catering people running food, the sound guy handing out microphones, and event people making sure important people are where they’re supposed to be. All this adds up to something that the guests remember for for years. As one of those tiny little pieces, I’ve found some of my happiest professional moments at these jobs.

Sometime in January of this year a gentleman reached out about getting a knife made for his wedding, something special to cut the cake. After a bit of back and forth, he told me his fiancée was making their own wedding dress. I told him if he sent me some of the dress material I could work it into the handle material. This was all familiar territory, bringing a lot of little pieces together to make something special.

I got him some drawings together- The idea was that I would make send them a finished knife unsharpened for the cake, and after the wedding they send it back, I sharpen it, and they can then use it in their kitchen.

I used some contrasting colors to give an idea of what the knife handle COULD look like. I didn’t know what the dress material would look like.

Laying out the template

Copied on to the steel

Profiled

Removing some material before hardening

Into the forge

Grind some more

One of the clothing articles they sent me was the shirt the groom proposed in

Some of the dress material, a shimmery chiffon mesh

There was also some black stretchy dress material

Layered together to create a pattern

This will all get layered together with fiberglass resin

All smashed together

Cured

Everything properly smashed together

Back to the bladework, handsanding

Satin finish

Bit of brass for the bloster

Drilling before shaping

Shaped

Fitted up and set with steel-reinforced JB Weld

Rivets are peened

Fitting up the handle material. The wood is Ebony

Ready for glue-up

All glued up and clamped

Profiled

Shaped

Finally started to see what this guy looks like

Depending on the light you can catch glittery bits of the chiffon

Knifemaking: love, mixed martial arts, and the Lightbringer

“Love suffereth long, it is bountiful; love envieth not; love doth not boast itself, it is not puffed up

It doth no uncomely thing, it seeketh not her own things, it is not provoked to anger, it thinketh no evil

It rejoiceth not in iniquity, but rejoiceth in the truth;

It suffereth all things, it believeth all things, it hopeth all things, it endureth all things.

Love doeth never fall away, though that prophesyings be abolished, or the tongues cease, or  knowledge vanish away.”

I Corinthians 13, The Geneva Bible

On the other side of fear there is love.  We often here about labors of love, tough love, and doing what we have to do out of love.  These are the things that are easy to talk about but much harder to describe what they actually feel like when one finds themselves in the midst of them.  These are the things that are hard to deliver if your heart is not truly in them.  Like a good meal, love is not something that can be bullshitted, and certainly not for an extended period of time.

Love is connection.  It’s what holds things together through good and bad.  It helps us to feel our light when it feels like the universe is doing it’s best to crush us.  Most of us probably have parts of our lives that we look back on and wonder ‘how did I get through that?’  It’s love.

We all know romantic love with its intoxicating and consuming nature.  It puts the color in our world.  But beyond the rainbows and butterflies it takes a warrior to love someone deeply, to do the hard things, to fight for what is dearest to them.  This is what makes the world shine.

Then there are the times in life when the light of love can go dim and your world goes dark.  I found myself in one of those places a couple years ago.  It was bad.  I talked to a therapist who told me I was absorbing chaos.  Those close to me said it felt like there was a hole in my heart.  I got ultra New Age-y and talked to several light healers who told me my energies were out of alignment with love and that my heart chakra was blocked.

Though it was helpful to hear these things, it shed no light on what I was supposed to do to fix them or how difficult it would be.

It all came to head sometime after Christmas.  I had lost quite a bit of weight.  My friends said that I looked great but I felt awful.  I was getting up and going to work and going through the motions but it felt like moving mountains.  I had to get the office lady to remind me to eat.

There was a gentleman who had been coming in to pick up our scrap metal at our work for quite awhile.  He was a big Puerto Rican gentleman who used to be an MMA fighter.  His name was Jose and he is one of the happiest and most grateful people I’ve ever met.  He used to get into a lot of fights when he was a kid and then he made it into a career.  He said he stopped because he was tired of beating people up.  He had dated a lady who was a Brazilian fighter.  He always told me never to date an MMA fighter.  I told him not to worry.

So it was around this time that I was having all these problems and he came in and just looked at me.

‘Brother what happened?’

I asked what he meant.

‘You used to be BIG and HAPPY, but now you little and sad.  What happened, brother?’

We talked for a bit.  Jose is a really good man.  He told me to not stop loving, no matter what, that love always comes through.  He told me to look up the Bible verse (copied at the top of this post), which I reluctantly did.  I knew it from having it drilled into my head as a kid in Sunday school and I always thought it was cheesy.  I had heard it so many times under such superficial bumper sticker circumstances that I almost forgot how really elegantly composed it is.

So I made it a point to start doing things out of love, in a way that I had never really done before.  I started showing up for myself.  It was really hard and it wasn’t pretty.  In fact it was about as far from rainbows and butterflies as one could possibly get and still be in the realm of love.  Sometimes it’s still hard and not the prettiest to look at but I had made a promise to myself that I wouldn’t let it ever get that dim again.

This is the lesson of the Lightbringer.  It was through that process that I learned that love is something you have to stay on top of and nurture even when, no, especially when it’s hard.   It is living and breathing and a sort of life force that keeps the world beautiful.  Even when the world makes it difficult to love, it doesn’t mean you should stop.  Without it, everything can lose it’s meaning and your world can go dark.

 O1 tool steel, in the process of roughing out the blank

Off the grinder at 80 grit

She is ready for heat treat

Hardened and tempered and sanded to 120 grit at a 45 degree angle

220 grit, cutting in at the opposite 45 degrees…

32o grit straight down the blade for a nice satin finish.  These lines are one of the signatures of a hand finished knife blade.  On the subject of labors of love, hand sanding hardened steel is no joke…

Curly Maple attached to the blade

Toward the end of the shaping, sanding, and bursting process…

The Lightbringer:  O1 tool steel, bursted Curly Maple, Kydex spacers, and brass hardware


I ran into Jose at a gas station the other week.  He told me I looked big again.  I just gave him a hug.

Knifemaking: light and dark, and the Guardian

 ‘Call them up and tell them they’re all full of shit’

Lt. Col. Daniel F. Gilbert (1925-1996)

My grandfather died when I was twelve.  People come and go quickly in this world and often their stories and the good things they do are lost and forgotten.  I wanted to tell his.

He and my grandmother moved down the street from us when I was five so they could watch my brothers and I grow up.  I would ride my bike over.  He had an attic workshop .  He liked to make jewelry and often I would find him flattening out nickels that he had been soaking in sulfuric acid.  He gave me hacksaw blades and sat me in front of a bench grinder and showed me how to make small knives.  He used one of his shotguns as a template and made me a wooden one that looked so real my mother made me take it back to him to paint orange so that I wouldn’t become a police statistic.  We watched cartoons.  We could both agree on Popeye and Tom and Jerry.

I remember my grandmother getting really angry at him for things that I thought were hysterical.  One time I went over there and he had hacked the head off of a snake with a shovel and hung it from a tree.  I remember my grandmother yelling at him and all he said was, very quietly, that the only good snake is a dead snake.  I have no idea why he hung it from a tree.

Often times during the summer in his back yard he would build a smudge fire if the mosquitos were bad, which they almost always were.  We would go in for dinner and my grandmother got pissed at him for making us all smell like a campsite.  He just laughed.

When I was seven he gave me a Swiss Army knife for my birthday.  I went back to my parents house that evening with bandaids on every finger.  When my mother called him and yelled at him for leaving a seven year-old alone with a knife he just laughed.  “Every boy should have a knife,” he would say.

He had the most elegant way with profanity- his inflection on a simple ‘goddamn’ could run the spectrum, from utter joy to total frustration.

Most of what I know of him before those times I learned from my grandmother after he passed.  He was born in Stephensville, Texas.  His father died when he was 5 years old and he immediately started helping to provide for the family.  Their family was dirt poor and then the Depression hit.  He set up a trap line that he would check everyday before school.  One time he caught a skunk and he got skunked so badly that the teachers sent him home.  Another time he slaughtered one of his chickens but didn’t clean the innards out before he put it in the oven and stunk up the entire house.

He joined the Navy at seventeen, lying about his age.  What would follow was a pretty incredible military career with so many brushes with death that he earned the name ‘Lucky Gilbert’.  While in the Navy during WWII he was a gunner on a warship, a position that carries a notoriously short lifespan.  Many of his fellow gunners didn’t make it but somehow he did.

After the war he joined the Air Force.  It was here that he met my grandmother, a young officer.  My grandmother said he was stubborn but persistent, and a terrible driver.  They got married and lived all over the world- Florence, Italy; Wiesbaden and Rammstein, Germany; and Casa Blanca, Morocco, where my mom was born.

He fought in the Korean conflict and was then stationed in Roswell, NM, where he witnessed the the UFO crash.  He told my grandmother he didn’t know what in the hell those things were but they weren’t of this Earth, and the whole thing gave him the heebie jeebies.

By the time the Cuban missile crisis came around he had a pretty high security clearance.  He was privy to information that many others weren’t.  At the height of tensions, he gave my grandmother a map marked with a safe location to go.  He said it was getting bad, and he would call her and tell her when to take the kids and go.  He handed her a pistol and told her to use it if anyone tried to stop her.

In the seventies he went to Vietnam where he should have been dead several times over.  The was an incident when a rogue Viet Cong rocket obliterated his barracks in the night.  The only reason he wasn’t there was because he had chosen to stay with his troops in the field.  Then there was another time when he was waiting on a bus to go to headquarters to do paperwork.  He waited and waited but the bus never came, so he walked.  When he got to the office four hours later, everyone looked at him as if they were seeing a dead man.  The bus had been hijacked at the stop before his, all the passengers executed and the bus blown up.  My grandmother said the man had a Guardian watching over him.

While he was in Vietnam, my grandmother went out for dinner with a friend of theirs, a general.  After dinner, and knowing that my grandfather was off at war, he tried to force himself on my grandmother while on their front porch.  Grandma had none of it.  She never told my grandfather, because he would have killed the man.  He always had a shotgun nearby.

The man was a warrior but even warriors have their faults and flaws.  My grandmother told me he was a difficult man to get close to and even more difficult to get to know.  He could be spiteful, and had a mean streak that didn’t come out too often (I never saw it), but it cost him several important promotions within the Air Force.  My grandmother told me that when she moved her dying mother into their house much later in life, my grandfather resented her for it, a resentment that she said burnt like a red hot rod of iron.

Still he loved deeply.  He liked to listen to Patsy Cline, The Beatles, and Tchaikovsky.  A quiet man, his actions generally spoke louder than words.  He brought my grandmother coffee every morning (Lady coffee he called it).  When chemotherapy for ovarian cancer left my grandmother with neuropathy in her hands and feet, he rubbed lotion on her feet most nights.  After he passed, my grandmother found an account he had never told her about and she never had access to, with $30,000 to be paid to her upon his death.  This is incredibly touching and rather impressive considering this was a man who was notoriously bad with money and grew up dirt poor during the Depression.

In his late sixties, doctors found an embolism in his heart.  The surgery was risky but the alternative was six months to live.  They performed open heart surgery and he survived but was never the same afterwards.  He had been dealing with early onset Parkinson’s symptoms and the surgery exacerbated all of that.  He couldn’t go up to his workshop, he couldn’t work with his hands, and my grandmother had to get a home health nurse.  He went downhill slowly over the next two years, never complaining about anything.  He died on Palm Sunday in a VA Hospice unit.

I remember sitting next to my grandmother at his funeral, which had full military honors.  As the officer presented her with the flag that had been draped over his casket, she told me that his Guardian was watching over me now.   I just nodded and smiled and didn’t pay much attention.  I figured it had something to do with being bereft with grief or the Xanax my mother had most likely slipped her.  Maybe a bit of both.

I have a few of his things: His Rolex, a bolo tie that he had fashioned and a belt buckle he made, set with a silver dollar:

I think on this Guardian that kept my grandfather safe and allowed him to live his life as he saw fit, even after all of the darkness of war and poverty that could have consumed him.  This blade is a nod to that Being and acts as a vessel to hold the darkness that inevitably penetrates all of our lives at some point or another.

1095 spring steel

 

Hardened:

Tempered:

  This is the brightest article of clothing I own- and it’s too small…
Soaked with fiberglass resin… 

Kydex spacers.  The light contains the dark…   
    

Well shit…let’s clean it up on the grinder…  
This blade is a nod to that Guardian that kept my grandfather safe and looked after.  A couple years ago, when I felt myself surrounded by darkness, I found myself thinking about this Guardian, whom I was told watches over me.  I drew a sketch of him.  It’s still hanging on my refrigerator.   Sometimes, when you find yourself in dark places, you can imagine that darkness being held by light.  Because there can’t be darkness without light.

The Guardian: 1095 spring steel, homebrewed cotton Micarta scales, Kydex spacers and brass hardware.
  
At the time of this writing it has been 20 years since he died.  Time is indeed a sly magician because it hardly feels like that.  I miss the man deeply and think about him just about every day, and always with fondness.  By the time I came to know him he was in the twilight of his years and had dealt with his darkness, and wanted to give his time and love to a curious little boy.  For this I’m grateful.

Knifemaking: stubborness, resistance, and The Mule

You know all that shit you don’t want to do?  That’s the shit you do first.”

-my very dear friend Mr. Alan Parrot on resistance

Slim, you stubborner than a motherfucker

-my very dear friend Mr. Alan Parrot on some of my finer traits

Stubborness.  Unyielding, refusing to change.  The ability to dig one’s heels in and not budge.  I think this may be a bit negative, although those things are not necessarily untrue.  I think it lends itself more to an earthiness or stoutness of heart although it’s probably pretty frustrating at times for those close to us stubborn people.  Hell, sometimes it’s frustrating to be close to myself.

Alan is a gentleman I have worked with. I call him Mr. Al.  Here is a picture of us in West Virginia:

…it was cold…

He’s a fifty-five year-old African American man, ex-marine, and one of the most profound people I’ve met.  He’s fixed my car, dropped some serious lessons on me, and made me laugh till I cried.  He’s also stubborn as shit.  We did quite a few jobs together…and sometimes we would end up screaming at each other.  I couldn’t tell you what about.  Maybe it was my forklift driving or maybe he wasn’t moving fast enough for my liking or something else that really wasn’t all that important.

After we had screamed at each other and finished whatever nightmare job we were on, I’d usually buy him a cheeseburger.  Because I’m stubborn, even in my love for this man.

This is the lesson of the Mule.  Rooted, but in an earthy way and ultimately coming from a place of love.

I find resistance to be the negative side of things.  That thing you feel when you know what you need to do but don’t do it?  That is resistance and it can be sticky and awful.  To get through that I often need to look at what’s beneath that.  Oftentimes it may be fear of failure, feelings of not being good enough, or any number of things.  Things of the smaller self.  To get through this I usually imagine the small self being held by my larger self, usually a very large tree.  It doesn’t work all the time because life can be overwhelming.  When it does work it is quite liberating.

 Sometimes you need to dig into your being.  So I put a sharp foot on the profile of the Mule to do just that….Slowly to the left….    slowly to the right…  Hardening the foot as well as the blade  Hardened up nicely she did…  Wet sanding… For the handle I used Cherry wood.  In Celtic lore, Cherry is the Tree of the Heart. She sits and cures…  Brass rivets and a lovely grain…


I left some of the scuffing.  The stuff of character…  She’s been through a journey.  I fancy a bit of the singed oil smduge…  

10014928_10102577420615476_1305789096652702656_o

The lesson of the mule is to take heart in your stubbornness, and to let go of resistance.  Both of these things will always be continuing works in progress, at least for me.

Here is a picture of Mr. Al watering his plants;