Knifemaking: The Things That Come to Us- A Restoration

“i imagine that yes is the only living thing.”
― e.e. cummings

 

There are many things that come into our own personal worlds- children, possessions, problems, blessings and a myriad of others.  It’s not so important how or why they enter our lives, but what we do with them.  It expends a great amount of energy to ponder what we may have done to deserve the painful and traumatizing events that come to us, and an equal amount of energy is wasted when we wonder if we are worthy of the good things that are brought our way.

Because when we start dwelling on the why’s and how’s, we tend to become overwhelmed and lose sight of what best needs to be done with what comes into our lives.

And within that judgement of why and how, we start to say no to things.  We become afraid we may be hurt, or that we may fail ourselves or those we care about.  Perhaps we are afraid of making ourselves unsafe.  Whatever the reason, in saying no we shut ourselves out of the blessing may be inside of a painful situation.  We say no to what may be a path forward because it is dressed as something unpleasant.  It is then that we become prisoners in our lives instead of seeing the ways we can be shaped and grow.  We should say no to things that are harmful and do not better us, but it’s always good to say yes to what life brings us.

The summers are slow for me, and sometimes I have to get creative in the ways I support myself.  I end up saying yes to many opportunities that under normal circumstances I would decline, usually due to time constraints, time away from loved ones, or a high probability of bodily endangerment (or a combination of all three).  Over the years the things I’ve reluctantly said yes to have usually been the most rewarding.

One of the times I said yes this summer was to a tree job in rural Virginia.  I was on a crew to cut down a huge dead tree.  Removing dead trees can be dangerous.  Rotting can occur in any number of unseen places of the tree, causing structural instability, and the tree may not fall where or when you desire it to fall.  This particular tree, though dead as a doornail, fell exactly as it was supposed to.

The client was an artist, and brought us French-pressed coffee.  We talked for a bit and I told him about making knives and how I got my materials.  He told me that he had some slabs of black walnut and that I was welcome to them.  They had been milled by a neighboring man who had run an abbey in South Korea, saying ‘yes’ to whatever fleeing defectors and dissidents from the North that the world brought their way.  Later he sent me an article about the man who cut the wood, you can find it here.  Black Walnut is expensive and isn’t something to normally fall into one’s path, so, in the practice of saying yes, I happily took some.

A week or so later I said yes to doing a bit of work on a good friend’s farm.  My friend is a busy lady and sometimes needs a hand with the upkeep of her property.  She and her family are good friends of mine.  I worked for her son for several years and like to get out to their property as often as I can.  It’s really beautiful:

IMG_2509

She had a set of knives she wasn’t sure what to do with.  They belonged to her late husband, and came to him from his grandfather, who was an Austrian immigrant.  He came to the United States in the early 1900’s and made his living as a chef, choosing to say yes to a new world and a new life.  She told me she’d like to have them restored so they can go to her children and stepchildren to remember their father.  I told her I would have a look at them and see what I could do.

Tools of the trade, from left to right:  A carving knife; a fish knife; a French slicing knife; and a 12″ chef’s knife

So these knives came to me, at least a hundred years old, and of deep sentimental value.   I started by removing the cracked and broken handles.

I cleaned up the corrosion and oxidization from the blades, but left much of the etched patina from their years in the kitchen.

In a continued practice of saying ‘yes’ I chose to use some of the Black Walnut I got from the tree job for the handle material.  It fit nicely into the story of these knives.  This is what it looks like sanded and polished.

All of the handles started as thin blocks cut from the Black Walnut.

Shaping.


The filet knife was only half-tang, so I extended it with mild steel from a sheet.

I added a G10 bolster and spacer for a bit of contrast.

After glueing and sanding.

Getting the fish knife ready for glueing and shaping.

The French slicer was tricky….

…but also an elegant challenge, with its tapered tang and integral bolsters.

 

Finished, they came out rather beautifully:

Say yes to the things that come to you whenever possible.  It’s always worth it on the other side.

Knifemaking: past things made present and a restoration project

An acquaintance brought me three knives to be restored: three beautiful old kitchen knives, a trifecta of culinary efficiency.  There is a massive cleaver, a 10″ German style chef’s knife, and a 6″ French style utility knife:

They have been through the paces.

Everything breaks down at some point.  As someone who will push himself to the point of exhaustion I find this to be a strangely comforting and, paradoxically, terrifying idea.  There are times in life when the only way to get to the beauty that once was is to go through the worn out parts.

Wait…how did these things get worn out in the first place?

I’ve found that there are seasons of life when it feels as if the universe is screaming at you to make something happen, to make changes, to do better, and to seize opportunity.  And suddenly inside yourself you can see a path to these things.  You begin to feel a sense of urgency so strong that it feels like the whips are being cracked.

And so whatever your task at hand is becomes an insatiable vixen.  At least this is what it can feel like.

In these moments we often neglect to take care of ourselves and then wonder why things aren’t working as they should.  But still we keep pushing.  And in our zeal to accomplish we can end up depleted- physically, emotionally, and spiritually, appear as shells of the amazing things that we are.

Sort of like these knives…

Restorative processes are not always pretty.  Sometimes they hurt a little or a even a lot.  They can be alienating to the people we care most about.  And they come with the moments of hesitation and questioning and reluctance.  These things are still functioning so why mess with them?  Is it worth the time and work?  Maybe it’s ok the way it is.  Maybe if I pretend that there isn’t an issue it will all be fine.  These are healthy things to ask.  But are they working at their best?  Are they past their prime?  Are they getting any better?  Absolutely not. And in this life, leaving something better than you found it is one of the sweeter things we can experience.

So you strip away the layers of rust that came from daily exposure to the elements.  The wood that has become cracked from moisture exposure after years of washings has to come off.  New wood is put on and sanded and finished with the deepest of love.  The dull edges are honed sharp again.  Everything thing is oiled and brought back to life.  When you start these processes, and they are processes which can take awhile, it requires a commitment and a degree of tenacity to stick to it.

These knives were out of commission for a bit but it was necessary in order for them to function at their best.  Similar things happen in us when we take the time to look after ourselves.  It’s always a process and there isn’t necessarily a discernable timetable.  In this particular instance the restoration took me several days.

I started by removing two of the handles:

I soaked the small French knife in vinegar for about two days.  The vinegar eats away rust and corrosion but doesn’t harm the integrity of the blade.  It does create a reaction with the steel that leaves this residue on the blade.

She gets a sanding with high grit paper to make sure all the corrosion is gone.

Ready for a handle:

Glued and clamped:

Ready for shaping:

Shaped:

On the initial sanding I stopped at 220 grit and applied a liberal coat of oil and let it dry overnight.  Doing this makes for a more pronounced, nuanced, and beautiful grain pattern.

Working through the grits, up to 2000.  I think this is 600:

Our friend the cleaver:

A vinegar bath for a couple of days:

The spine was pretty roughed up:

So I smoothed and deburred it:

Quarter sawn white oak:

The customer asked to keep the original handle for the 10″ chef’s knife.  Here it is at about 120 grit:

Here it is at 2000 grit.  I believe it is Mahogany:

Oiled, of the Tung variety:

Sharpening:

Stropping:

Past things made present.  All restoration does is enhance the beauty within.  These are ready for the kitchen: